AbsoluteAccountability.Zero Friction. Zero FOD.

Tool control built for aerospace and defense teams. ZERØ FOD pairs precision CNC foam — or foam you already own — with continuous spatial tracking to account for every tool and prevent Foreign Object Debris (FOD) before it grounds a mission. Configure your hardware kit or explore the platform below.

Already have foam? Bring your own →

We’re new. No client wall yet. What we offer instead:

  • Founding-Customer PricingLocked for 24 months
  • Monthly BillingNo long-term contract
  • 30-Day Hardware ReturnsFull refund, no questions
  • Founder-Direct SupportNo ticket queue
[ The 3-Step Funnel ]

The Deployment Protocol

[T + 00:00:00]

1

Place Your Order

Select your drawer count and secure CNC capacity. Pricing ranges from $90 to $150.

We reserve your manufacturing slot and provision your secure Digital Twin environment.

ZERØ FOD Response

[T + 24:00:00]

2

Photograph Your Tools

Log in to your mobile dashboard, snap top-down photos of your open drawers, and hit upload.

Our engineers ingest your raw imagery to begin tool identification and spatial mapping.

ZERØ FOD Response

[T + 72:00:00]

3

Concierge Build

You're done. Return to your mission-critical operations while we execute the build.

Our engineers execute the Digital Twin mapping and CNC fabrication. Your custom hardware matrix and Squadron Plate arrive as a serialized, plug-and-play deployment.

ZERØ FOD Response

BYO TrackAlready have foam? Skip fabrication:declare → twin → pre-written tags → stick & scan.Bring your own →

[ SYSTEM ARCHITECTURE ]

The Software Bridge

[ MODULE 01: SEE IT ]

Spatial Logic. Not RFID Tags.

Strict FOD compliance means no stickers, barcodes, or chips on your hand tools. We rely entirely on spatial tracking—the physical geometry of the foam pocket is the digital identity of the tool.

VIEW DETAILS
Digital-twin view of a torque wrench identified by its foam-pocket geometry.
[ MODULE 02: LOG IT ]

Absolute Control. Zero Deviance.

Every checkout, return, and calibration event is written to an immutable, timestamped ledger — the audit trail assembles itself while your crew works, with no end-of-day paperwork sweep.

VIEW DETAILS
Audit log of tool checkouts, returns, and issue reports across facilities.
[ MODULE 03: FLAG IT ]

Tap, Grab, and Go.

No clipboards, no checkout forms, no barcode scanners. Authenticate with a single tap, and the system instantly logs who owns the airspace of that open pocket.

VIEW DETAILS
Technician tapping a phone to authenticate a tool checkout from a foam tray.
[ MODULE 04: FIX IT ]

Just-In-Time Arsenal Replenishment.

Stop paying mechanics to order wrenches. When a tool breaks or goes missing, ZERØ FOD automatically routes a replacement order directly to your vendor.

VIEW DETAILS
Mechanic and manager interfaces showing an auto-generated replacement order.
[ Software OS ]

The Operating System for Your Tools

One platform that sees, logs, flags, and fixes every tool across your fleet — no tags, no scanners, no manual audits.

Explore Software OS
[ Founding Deployments — Now Onboarding ]

Why We Built It This Way

We’re a new company — our first founding deployments are onboarding now, and field reports will be published as they come in. What we can tell you today is why the system is designed the way it is.

ZERØ FOD
We built tool identity into the foam geometry itself — no stickers, tags, or chips to fall off, fail, or become FOD. The pocket is the record.
Spatial identity by design
ZERØ FOD
Custody transfers are captured at the moment they happen, not reconstructed after an audit finding. The ledger is the sequence of events as they occurred.
Every handover logged
ZERØ FOD
ZERØ FOD was founded on the shop floor, against the pain of lost tools and paper checkouts. Every workflow here exists because a paper one failed first.
Built by practitioners
[ AS9100-Aligned ]
[ FOD Zero-Tolerance ]
[ GovCloud-Ready ]
[ Facility Sizer ]

ROI Calculator

Measure your annual labor bleed and calculate the total recovery of a ZERØ FOD tool control transition.

1

Pre-Existing Liability

$/HR
2

Hardware CapEx

(One-Time Charge)
$90 ea
$150 ea
3

Software OpEx

(Billed Monthly)

Deployment Manifest

Pre-Deployment Annual Labor Bleed

-$88,200.00

Hardware CapEx

(One-Time Charge)

-$750.00

Software OPEX

(Billed Monthly)

-$0.00

Projected Year 1 Net

$88,200.00

Projected 5-Year Net

$440,250.00

Payback Period

0.1Months

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