Every tool accounted for.Every aircraft released clean.
Strict FOD liability means a single untracked tool can ground an aircraft. ZERØ FOD pairs precision CNC foam with continuous spatial tracking, so every tool on the flight line is accounted for by operator and shift — no tags on tools, no manual counts, no secondary drop hazards from RFID.
Station Cabinets
Each station is built from a spatial digital twin of your tooling. Upload CAD geometry, generate precision CNC-cut foam profiles, and provision the control system for that station in real-time. — or bring your own foam.
Configure ChassisMobile Pelican Cases
Each station is built from a spatial digital twin of your tooling. Upload CAD geometry, generate precision CNC-cut foam profiles, and provision the control system for that station in real-time. — or bring your own foam.
Configure ChassisCommand Software Suite
Accountability
Spatial tracking pins each tool to its foam cavity and its operator, so any discrepancy resolves to a person and a shift — not a floor-wide search.
Velocity
Checkout and return are verified automatically at the station. End-of-shift manual counts disappear, protecting turn times.
Compliance
Every checkout, return, and discrepancy is written to an immutable ledger, producing AS9100-ready audit trails without manual data entry.
ROI Calculator
Measure your annual labor bleed and calculate the total recovery of a ZERØ FOD tool control transition.
Pre-Existing Liability
Hardware CapEx
Software OpEx
Deployment Manifest
Pre-Deployment Annual Labor Bleed
Hardware CapEx
(One-Time Charge)
Software OPEX
(Billed Monthly)
Projected Year 1 Net
Projected 5-Year Net
Payback Period