Every bay accounted for.Every vehicle delivered right.

A stray tool or fastener in a chassis is a warranty claim waiting to happen. ZERØ FOD brings station-level tool accountability to the shop floor — continuous spatial tracking across bays, shifts, and fleet lines, with no tags on tools.

Station Cabinets

Configure a digital twin of each station's tooling. Upload CAD files, cut precision foam profiles, and provision control systems across the line in real-time. — or bring your own foam.

Configure Chassis

Mobile Pelican Cases

Configure a digital twin of each station's tooling. Upload CAD files, cut precision foam profiles, and provision control systems across the line in real-time. — or bring your own foam.

Configure Chassis
[ System Architecture ]

Command Software Suite

Accountability

Spatial tracking ties every tool to a station and an operator, so missing tools are found in seconds — not in a vehicle.

Velocity

Automated checkout keeps crews moving between bays without manual logs, protecting takt time.

Compliance

Immutable checkout records support quality audits and warranty defense with zero manual data entry.

[ AS9100-Aligned ]
[ FOD Zero-Tolerance ]
[ GovCloud-Ready ]
[ Facility Sizer ]

ROI Calculator

Measure your annual labor bleed and calculate the total recovery of a ZERØ FOD tool control transition.

1

Pre-Existing Liability

$/HR
2

Hardware CapEx

(One-Time Charge)
$90 ea
$150 ea
3

Software OpEx

(Billed Monthly)

Deployment Manifest

Pre-Deployment Annual Labor Bleed

-$88,200.00

Hardware CapEx

(One-Time Charge)

-$750.00

Software OPEX

(Billed Monthly)

-$0.00

Projected Year 1 Net

$88,200.00

Projected 5-Year Net

$440,250.00

Payback Period

0.1Months

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