No tool left behind.No turbine opened twice.

A single fastener left inside a turbine means an unplanned outage. ZERØ FOD tracks every tool into and out of the work zone with tagless spatial tracking — continuous accountability through shift changes, outages, and confined-space work.

Station Cabinets

Build a spatial digital twin of every work zone. Upload CAD geometry, generate precision foam profiles for each kit, and provision control systems for outage work in real-time. — or bring your own foam.

Configure Chassis

Mobile Pelican Cases

Build a spatial digital twin of every work zone. Upload CAD geometry, generate precision foam profiles for each kit, and provision control systems for outage work in real-time. — or bring your own foam.

Configure Chassis
[ System Architecture ]

Command Software Suite

Accountability

Every tool is counted in and counted out of the work zone automatically, so closures happen on verified inventory — not on memory.

Velocity

Automated verification replaces manual tool logs at shift change, keeping outage schedules on track.

Compliance

The immutable ledger records who held each tool and when, producing maintenance audit trails without human data entry.

[ AS9100-Aligned ]
[ FOD Zero-Tolerance ]
[ GovCloud-Ready ]
[ Facility Sizer ]

ROI Calculator

Measure your annual labor bleed and calculate the total recovery of a ZERØ FOD tool control transition.

1

Pre-Existing Liability

$/HR
2

Hardware CapEx

(One-Time Charge)
$90 ea
$150 ea
3

Software OpEx

(Billed Monthly)

Deployment Manifest

Pre-Deployment Annual Labor Bleed

-$88,200.00

Hardware CapEx

(One-Time Charge)

-$750.00

Software OPEX

(Billed Monthly)

-$0.00

Projected Year 1 Net

$88,200.00

Projected 5-Year Net

$440,250.00

Payback Period

0.1Months

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